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Community News
Taste: ISU scientists dish up specially made frozen treat
By: Jayne Bullock, Staff Writer March 13, 2002
The large stainless steel container, about 5 feet tall and as deep as a freezer, suddenly began to vibrate, rumble and groan. On any other occasion, it would soon have drawn a curious crowd. But this time, it was isolated in a research room at Iowa State University in the food sciences building. One of the pipes leading into the big tank turned frosty white as it continued its grinding and groaning. Soon the steel container was surrounded by a vapor cloud as nitrogen from the contraption escaped into the air. Hovering over the machine were two researchers - the "mad scientists," watching the gauges and holding their large sampling spoons. Sputter, sputter, splunk. In a matter of seconds, the machine had produced its unique product - Nitro Ice Cream.

      What started as a "lark" is now in the works as a major business for the two "mad scientists," known to most people as T.J. Paskach and Will Schroeder. During the recent ice cream making venture, the two were continuing their data collection, another in a long series of fact-finding experiments, as they work toward marketing their ice cream product. Their hope is that Nitro Ice Cream soon will become the hottest ice cream concession concept at shopping malls, airports, fairs and theme parks in the United States. And soon (sometime this summer), the reality of an ice cream shop in Ankeny will come to fruition.
      "This is going to be the Starbuck's version of dairy ice cream," Schroeder said with pride as he handed out samples of the nitro-frozen product, fresh from the machine. "We've figured out how to make real ice cream."
      Paskach said their company, Blue Sky Creamery, is dedicated to producing the highest quality ice cream available in the world, using their patent-pending Nitro Freeze process.
      "By making this superb quality ice cream right in front of our customer's eyes, we aim to develop a following of loyal, repeat customers who are eager to relate their unique Nitro Ice Cream experience to family and friends," he said.
      And that has pretty much already happened. Although their product so far has only been produced at Veishea, state fairs in both Iowa and Oklahoma in the past three years (and this summer in Minnesota), the two noted they already have a few faithful customers.
      "Down at the fair last summer, we had the same people show up every day," Paskach said. "We had one guy that kept coming back and paying the $6 gate fee just to eat our ice cream."
      Schroeder said making ice cream with nitrogen isn't an entirely new concept. What is new is their method and the technology used to make a product that is smoother and fresher than any other brand. He noted that in comparison tests for texture advantage that they were running this past week, the Nitro Ice Cream was being served along with some of the more expensive premium brands of ice cream. It was hoped the participants in the taste-testing would find the Nitro Ice Cream the best or at least comparable. He added that in producing a quality product, and serving right from the freezing machine, some of the degradation is eliminated which occurs in ice cream over time. He added that each step, from the production to the marketing to the home freezing, decreases the quality of the production.
      The idea for Nitro Ice Cream spawned from a 1999 Veishea project. A rough prototype of the current machine was used to make the fast-frozen product. The next year, the two men decided to use the same concept, but "we wanted to make ice cream for hundreds." The formula, which fills a good portion of the machine is a special blend of cream, sugar and flavoring, which both Paskach and Schroeder think is in itself a quality product. The ice cream mixture and the liquid nitrogen are then syphoned into a chamber and ... Voila! instant ice cream.
      Schroeder said the nitrogen is 320 degrees below zero when it meets up with the liquid mixture. The technology the two have worked out for their product eliminates ice crystals that are formed through the regular freezing process. This is one of the reasons ice cream loses its flavor and quality once it has been frozen.
      Both Schroeder and Paskach have advanced degrees in chemical engineering. They said many people in their department make fun of their ice cream "gadget"; however, it is not unusual to find people in the food industry with chemical engineering degrees.
      "The whole concept is to freeze better ice cream," Paskach said. "When we re-designed our (prototype), it was phenomenal. In moments we were looking at each other thinking, 'Are you thinking what I'm thinking?'"
      Thus the idea took hold as the two continue to research and negotiate for shop space to make a hand-dipped ice cream. Their machine, as is, is ready to roll. They are looking at making some re-designs in cosmetics changes, perhaps looking at a smaller version that can be more mobile for people who do the fair routes.
      Both Paskach and Schroeder said they not only hope to have their ice cream become an instant success, but the machine too will be a marketing factor. They noted that their device can easily be hooked up to a 110 outlet, making it easy and accessible for smaller businesses in creating an instant product. The cost factor of production is comparable, and the ice cream can be served at a price that is compensatory with other premium products.
      "We did a lot of research," Paskach said, adding they hope to be the next Ben and Jerry's ice cream. "But a lot of it is by trial and error. As engineers, we know the mechanics of fluids. I think our degrees have played a major role in designing the technology. We are excited and on track,"
      Schroeder said it really all comes down to quality.
      "People are surprised that (the ice cream) is not at all what they expect," he said, adding there is a company who makes nitro ice cream that is served as pellets. "We know ours is good, and it is a real dish of ice cream. It's the technology that makes it better."      
      Both men know they could easily take their chemical engineering degrees in different directions - Paskach has worked in the petroleum field.
      "But this is fun in a different way," Paskach said. "It's a lot more about business but challenging."
      Kari Martindale, of Ames, is one of the Nitro Ice Cream's No. 1 fans. She added that the two "scientists" are well-known for their ice cream on campus.
      "Their ice cream is fabulous," she said. "They gave me a sample of their cappuccino flavor (last) Friday, and it was wonderful.
      Martindale said she eats a lot of ice cream and considers herself a good taste tester.
      "It is very similar to homemade ice cream, and it is fabulous," she said. "I saw their machine at the Iowa State Fair and was watching them make ice cream. I was flabbergasted how it goes through this nitro freezing. They will have tremendous success; they're go-getters."
      Ken Jolls, a member of the engineering department, said he thinks the two have put their technology to good use.
      "They've gone through several generations of equipment, plowing the profits back into better and better gear," Jolls said in an e-mail. "It started as a lark; they put something crude together to use for the department's Veishea exhibit. It's at a pretty fancy level now, but the overall story is a great exercise in grass-roots entrepreneurism. Maybe the best I've heard."

Staff writer Jayne Bullock can be reached at 232-2161, Ext. 343, or by
e-mail at jbullock@amestrib.com

©Ames Tribune 2002
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